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东莞环保家装线制造流程概述


东莞环保家装线的制造与大多数机电产品的生产方式是完全不同的。机电产品通常采用将另件装配成部件 、多个部件再装配成单台产品,产品以台数或件数计量。东莞环保家装线是以长度为基本计量单位。所有东莞环保家装线都是从导体加工开始,在导体的外围一层一层地加上绝缘、屏蔽、、成缆、护层等而制成东莞环保 家装线产品。产品结构越复杂,叠加的层次就越多。

YI、DONGGUANHUANBAOJIAZHUANGXIANCHANPINZHIZAODEGONGYITEXING:

1、DAZHANGDULIANXUDIEJIAZUHESHENGCHANFANGSHI

DAZHANGDULIANXUDIEJIAZUHESHENGCHANFANGSHI,DUIDONGGUANHUANBAOJIAZHUANGXIANSHENGCHANDEYINGXIANGSHIQUANJUXINGHEKONGZHIXINGDE,ZHEISHEJIHEYINGXIANGDAO:

(1)SHENGCHANGONGYILIUCHENGHESHEBEIBUZHI

SHENGCHANCHEJIANDEGEZHONGSHEBEIBIXUANCHANPINYAOQIUDEGONGYILIUCHENGHELIPAIFANG,SHIGEJIEDUANDEBANCHENGPIN,SHUNCILIUZHUAN。SHEBEIPEIZHIYAOKAO LVSHENGCHANXIAOLVBUTONGERJINXINGSHENGCHANNENGLIDEPINGHENG,YOUDESHEBEIKENENGBIXUPEIZHILIANGTAIHUODUOTAI,CAINENGSHISHENGCHANXIANDESHENGCHANNENGLIDEYIPING HENG。CONGERSHEBEIDEHELIXUANPEIZUHEHESHENGCHANCHANGDIDEBUZHI,BIXUGENJUCHANPINHESHENGCHANLIANGLAIPINGHENGZONGHEKAOLV。

(2)生产组织管理

SHENGCHANZUZHIGUANLIBIXUKEXUEHELI、ZHOUMIZHUNQUE、YANGEXIZHI,CAOZUOZHEBIXUYISIBUGOUDIANGONGYIYAOQIUZHIXING,RENHEYIGEHUAN JIECHUXIANWENTI,DOUHUIYINGXIANGGONGYILIUCHENGDETONGCHANG,YINGXIANGCHANPINDEZHILIANGHEJIAOHUO。TEBIESHIDUOXINDIANLAN,MOUYIGEXIANDUIHUOJIBENDANYUANZHANG DUDUANLE,HUOZHEZHILIANGCHUXIANWENTI,ZEZHENGGENDIANLANJIUHUIZHANGDUBUGOU,ZAOCHENGBAOFEI。FANZHI,RUGUOMOUGEDANYUANZHANGDUGUOZHANG,ZEBIXUJU QUZAOCHENGLANGFEI。

(3)质量管理

大长度连续叠加组合的生产方式,使生产过程中任何一个环节、瞬时发生一点问题,就会影响整根电缆质 量。质量缺陷越是发生在内层,而且没有及时发现终止生产,那么造成的损失就越大。因为东莞环保家装线的 生产不同于组装式的产品,可以拆开重装及更换另件;东莞环保家装线的任一部件或工艺过程的质量问题,对 这根电缆几乎是无法挽回和弥补的。事后的处理都是十分消极的,不是锯短就是降级处理,要么报废整条电缆 。它无法拆开重装。
东莞环保家装线的质量管理,必须贯串整个生产过程。质量管理检查部门要对整个生产过程巡回检查、操 作人自检、上下工序互检,这是保证产品质量,提高企业经济效益的重要保证和手段。

2、SHENGCHANGONGYIMENLEIDUO、WULIAOLIULIANGDA

DONGGUANHUANBAOJIAZHUANGXIANZHIZAOSHEJIDEGONGYIMENLEIGUANGFAN,CONGYOUSEJINSHUDERONGLIANHEYALIJIAGONG,DAOSULIAO、XIANGJIAO、YOUQIDENGHUAGONGJI SHU;XIANWEICAILIAODERAOBAO、BIANZHIDENGDEFANGZHIJISHU,DAOJINSHUCAILIAODERAOBAOJIJINSHUDAICAIDEZONGBAO、HANJIEDEJINSHUCHENGXINGJIAGONGGONGYIDENG DENG。

DONGGUANHUANBAOJIAZHUANGXIANZHIZAOSUOYONGDEGEZHONGCAILIAO,BUDANLEIBIE、PINZHONG、GUIGEDUO,ERQIESHULIANGDA。YINCI,GEZHONGCAILIAODEYONGLIANG、 BEIYONGLIANG、PILIAOZHOUQIYUPILIANGBIXUHEDING。TONGSHI,DUIFEIPINDEFENJIECHULI、HUISHOU,ZHONGFULIYONGJIFEILIAOCHULI,ZUOWEIGUANLIDEYIGE ZHONGYAONEIRONG,ZUOHAOCAILIAODINGEGUANLI、ZHONGSHIJIEYUEGONGZUO。

DONGGUANHUANBAOJIAZHUANGXIANSHENGCHANZHONG,CONGYUANCAILIAOJIGEZHONGFUZHUCAILIAODEJINCHU、CUNCHU,GEGONGXUBANCHENGPINDELIUZHUANDAOCHANPINDECUNFANG、CHU CHANG,WULIAOLIULIANGDA,BIXUHELIBUJU、DONGTAIGUANLI。

3、ZHUANYONGSHEBEIDUO

DONGGUANHUANBAOJIAZHUANGXIANZHIZAOSHIYONGJUYOUBENXINGYEGONGYITEDIANDEZHUANYONGSHENGCHANSHEBEI,YISHIYINGXIANLANCHANPINDEJIEGOU、XINGNENGYAOQIU,MANZU DAZHANGDULIANXUBINGJINKENENGGAOSUSHENGCHANDEYAOQIU,CONGERXINGCHENGLEXIANLANZHIZAODEZHUANYONGSHEBEIXILIE。RUJISUJIXILIE、LAXIANJIXILIE、JIAO XIANJIXILIE、RAOBAOJIXILIEDENG。

DONGGUANHUANBAOJIAZHUANGXIANDEZHIZAOGONGYIHEZHUANYONGSHEBEIDEFAZHANMIQIEXIANGGUAN,HUXIANGCUJIN。XINGONGYIYAOQIU,CUJINXINZHUANYONGSHEBEIDECHANSHENG HEFAZHAN;FANGUOLAI,XINZHUANYONGSHEBEIDEKAIFA,YOUTIGAOCUJINLEXINGONGYIDETUIGUANGHEYINGYONG。RULASI、TUIHUO、JICHUCHUANLIANXIAN;WULI FAPAOSHENGCHANXIANDENGZHUANYONGSHEBEI,CUJINLEDONGGUANHUANBAOJIAZHUANGXIANZHIZAOGONGYIDEFAZHANHETIGAO,TIGAOLEDIANLANDECHANPINZHILIANGHESHENGCHANXIAOLV。

ER、DONGGUANHUANBAOJIAZHUANGXIANDEZHUYAOGONGYI

DONGGUANHUANBAOJIAZHUANGXIANSHITONGGUO:LAZHI、JIAOZHI、BAOFUSANZHONGGONGYILAIZHIZUOWANCHENGDE,XINGHAOGUIGEYUEFUZA,ZHONGFUXINGYUEGAO。

1、LAZHI

ZAIJINSHUYALIJIAGONGZHONG.ZAIWAILIZUOYONGXIASHIJINSHUQIANGXINGTONGGUOMOJU(YALUN),JINSHUHENGJIEMIANJIBEIYASUO,BINGHUODESUOYAOQIUDEHENGJIE MIANJIXINGZHUANGHECHICUNDEJISHUJIAGONGFANGFACHENGWEIJINSHULAZHI。

LAZHIGONGYIFEN:DANSILAZHIHEJIAOZHILAZHI。

2、JIAOZHI

WEILETIGAODONGGUANHUANBAOJIAZHUANGXIANDEROURUANDU、ZHENGTIDU,RANG2GENYISHANGDEDANXIAN,ANZHEGUIDINGDEFANGXIANGJIAOZHIZAIYIQICHENGWEIJIAOZHI。

JIAOZHIGONGYIFEN:DAOTIJIAOZHI、CHENGLAN、BIANZHI、GANGSIZHUANGKAIHECHANRAO。

3、BAOFU

GENJUDUIDONGGUANHUANBAOJIAZHUANGXIANBUTONGDEXINGNENGYAOQIU,CAIYONGZHUANYONGDESHEBEIZAIDAOTIDEWAIMIANBAOFUBUTONGDECAILIAO。BAOFUGONGYIFEN:

A、JIBAO:XIANGJIAO、SULIAO、QIAN、LVDENGCAILIAO。

B、ZONGBAO:XIANGPI、ZHOUWENLVDAICAILIAO。

C、RAOBAO:DAIZHUANGDEZHIDAI、YUNMUDAI、WUJIANBOLIXIANWEIDAI、WUFANGBU、SULIAODAIDENG,XIANZHUANGDEMIANSHA、SIDENGXIANWEICAILIAO。

D、JINTU:JUEYUANQI、LIQINGDENG

SAN、SULIAODONGGUANHUANBAOJIAZHUANGXIANZHIZAODEJIBENGONGYILIUCHENG

1、TONG、LVDANSILAZHI

DONGGUANHUANBAOJIAZHUANGXIANCHANGYONGDETONG、LVGANCAI,ZAICHANGWENXIA,LIYONGLASIJITONGGUOYIDAOHUOSHUDAOLASHENMOJUDEMOKONG,SHIQIJIEMIANJIAN XIAO、ZHANGDUZENGJIA、QIANGDUTIGAO。LASISHIGEDONGGUANHUANBAOJIAZHUANGXIANGONGSIDESHOUDAOGONGXU,LASIDEZHUYAOGONGYICANSHUSHIPEIMOJISHU。

2、DANSITUIHUO

TONG、LVDANSIZAIJIAREDAOYIDINGDEWENDUXIA,YIZAIJIEJINGDEFANGSHILAITIGAODANSIDERENXING、JIANGDIDANSIDEQIANGDU,YIFUHEDONGGUANHUAN BAOJIAZHUANGXIANDUIDAODIANXIANXINDEYAOQIU。TUIHUOGONGXUGUANJIANSHIDUJUETONGSIDEYANGHUA.

3、DAOTIDEJIAOZHI

WEILETIGAODONGGUANHUANBAOJIAZHUANGXIANDEROURUANDU,YIBIANYUFUSHEANZHUANG,DAODIANXIANXINCAIQUDUOGENDANSIJIAOHEERCHENG。CONGDAODIANXIANXINDEJIAO HEXINGSHISHANG,KEFENWEIGUIZEJIAOHEHEFEIGUIZEJIAOHE。FEIGUIZEJIAOHEYOUFENWEISHUJIAO、TONGXINFUJIAO、TESHUJIAOHEDENG。

WEILEJIANSHAODAOXIANDEZHANYONGMIANJI、SUOXIAODIANLANDEJIHECHICUN,ZAIJIAOHEDAOTIDETONGSHICAIYONGJINYAXINGSHI,SHIPUTONGYUANXINGBIANYIWEIBAN YUAN、SHANXING、WAXINGHEJINYADEYUANXING。CIZHONGDAOTIZHUYAOYINGYONGZAIDIANLIDIANLANSHANG。

4、JUEYUANJICHU

SULIAODONGGUANHUANBAOJIAZHUANGXIANZHUYAOCAIYONGJIBAOSHIXINXINGJUEYUANCENG,SULIAOJUEYUANJICHUDEZHUYAOJISHUYAOQIU:

4、1、PIANXINDU:JICHUDEJUEYUANHOUDUDEPIANCHAZHISHITIXIANJICHUGONGYISHUIPINGDEZHONGYAOBIAOZHI,DADUOSHUDECHANPINJIEGOUCHICUNJIQIPIANCHA ZHIZAIBIAOZHUNZHONGJUNYOUMINGQUEDEGUIDING。

4、2、光滑度:挤出的绝缘层表面要求光滑,不得出现表面粗糙、烧焦、杂质的不良质量问题4、3、致密 度:挤出绝缘层的横断面要致密结实、不准有肉眼可见的针孔,杜绝有气泡的存在。

5、CHENGLAN

DUIYUDUOXINDEDIANLANWEILEBAOZHENGCHENGXINGDU、JIANXIAODIANLANDEWAIXING,YIBANDOUXUYAOJIANGQIJIAOHEWEIYUANXING。JIAOHEDEJILIYUDAOTIJIAOZHI XIANGFANG,YOUYUJIAOZHIJIEJINGJIAODA,DADUOCAIYONGWUTUINIUFANGSHI。CHENGLANDEJISHUYAOQIU:YISHIDUJUEYIXINGJUEYUANXIANXINFANSHENERDAOZHIDIANLANDE NIUWAN;ERSHIFANGZHIJUEYUANCENGBEIHUASHANG。

DABUFENDIANLANZAICHENGLANDETONGSHIBANSUILINGWAILIANGGEGONGXUDEWANCHENG:YIGESHITIANCHONG,BAOZHENGCHENGLANHOUDIANLANDEYUANZHENGHEWENDING;YIGESHI BANGZHA,BAOZHENGLANXINBUSONGSAN。

6、NEIHUCENG

WEILEBAOHUJUEYUANXIANXINBUBEIKAIZHUANGSUOGESHANG,XUYAODUIJUEYUANCENGJINXINGSHIDANGDEBAOHU,NEIHUCENGFEN:JIBAONEIHUCENG(GELITAO)HE RAOBAONEIHUCENG(DIANCENG)。RAOBAODIANCENGDAITIBANGZHADAIYUCHENGLANGONGXUTONGBUJINXING。

7、ZHUANGKAI

FUSHEZAIDIXIADIANLAN,GONGZUOZHONGKENENGCHENGSHOUYIDINGDEZHENGYALIZUOYONG,KEXUANZENEIGANGDAIKAIZHUANGJIEGOU。DIANLANFUSHEZAIJIYOUZHENGYALIZUO YONGYOUYOULALIZUOYONGDECHANGHE(RUSHUIZHONG、CHUIZHISHUJINGHUOLUOCHAJIAODADETURANGZHONG),YINGXUANYONGJUYOUNEIGANGSIKAIZHUANGDEJIEGOUXING。

8、WAIHUTAO

WAIHUTAOSHIBAOHUDONGGUANHUANBAOJIAZHUANGXIANDEJUEYUANCENGFANGZHIHUANJINGYINSUQINSHIDEJIEGOUBUFEN。WAIHUTAODEZHUYAOZUOYONGSHITIGAODONGGUANHUANBAO JIAZHUANGXIANDEJIXIEQIANGDU、FANGHUAXUEFUSHI、FANGCHAO、FANGSHUIJINREN、ZUZHIDIANLANRANSHAODENGNENGLI。GENJUDUIDIANLANDEBUTONGYAOQIULIYONGJISUJI ZHIJIEJIBAOSULIAOHUTAO。


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